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Tubing Hanger Coupling - 4 ½” to 2 3/8”

The 4 ½” x 2 3/8” tubing hanger coupling is a specialized downhole component designed to connect two different sizes of upset tubing within a wellhead assembly. Upset tubing refers to tubing that has thicker, reinforced sections at the ends—called “upsets”—which strengthen the threaded connections and help withstand the mechanical stresses and high pressures encountered during well operations. This coupling provides a secure and pressure-tight transition between a larger 4 ½-inch tubing hanger and a smaller 2 3/8-inch production tubing string, enabling effective management of wellbore fluids and maintaining pressure containment.

Engineered to integrate seamlessly with tubing hanger spools, wrap-around tubing hangers (PTHSW), and ‘PTHS’-type tubing spools, this coupling forms part of a modular wellhead completion system. Its union nut design allows installation by screwing the coupling in place without rotating the Christmas tree, simplifying assembly and reducing the risk of damage during installation.

Both the top and bottom ends of the coupling are threaded to customer specifications, offering flexibility for various well configurations and allowing the installation of back pressure valves to maintain well control during operations. Manufactured to API standards and constructed from high-grade materials, the coupling delivers durability and reliable performance in demanding downhole environments characterized by high pressure, temperature, and corrosive fluids.

By facilitating a smooth and strong size transition between different tubing strings, the 4 ½” x 2 3/8” tubing hanger coupling supports well integrity, operational efficiency, and safety throughout oil and gas production.

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Tubing Hanger Coupling - 4 ½” to 2 7/8”

The 4 ½ x 2 7/8” Tubing Hanger Coupling is a specialized connection component used in oil and gas wellhead systems to join two different sizes of upset tubing—4 ½-inch and 2 7/8-inch. This size combination is commonly selected when there is a need to transition from a wider tubing hanger profile to a smaller production string, without significantly restricting flow or compromising mechanical strength. The slightly larger 2 7/8” production tubing allows for greater internal flow area than smaller alternatives, making this configuration well-suited for completions that aim to support moderate to high production rates.

The coupling is designed with a union nut mechanism, which enables installation without rotating the Christmas tree or disturbing other surface equipment. This simplifies operations, especially in space-limited or sensitive surface environments. Both the top and bottom threads of the coupling can be manufactured to meet specific customer requirements, ensuring compatibility with a range of tubing string designs. Additionally, the coupling is threaded to accommodate a back pressure valve, offering an important safety feature by allowing well pressure to be managed during maintenance or pressure control procedures.

Constructed from high-grade steel and compliant with API standards, the 4 ½ x 2 7/8” Tubing Hanger Coupling offers high durability, corrosion resistance, and the mechanical integrity required for challenging downhole conditions. By supporting a secure, pressure-tight connection between tubing sizes, it plays a key role in maintaining well integrity and operational efficiency in various oil and gas production scenarios.

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Tubing Hanger Coupling – 6 5/16” to 2 1/2”

The 6 5/16” to 2 1/2” Tubing Hanger Coupling is a specially made part used in oil and gas wells to connect a large casing opening to smaller tubing—typically 6 5/16 inches—to a smaller 2 1/2-inch upset production tubing. This size combination is often selected for well designs that require a broader casing interface for flow management, safety equipment, or well control hardware, while maintaining a slimmer production string for specific flow requirements or structural considerations.

This coupling is manufactured with upset-end compatibility, meaning it is suited for tubing that has thickened ends designed to strengthen threaded connections. This feature improves mechanical reliability and helps the connection withstand downhole pressure, tensile loads, and thermal cycling. The union nut design allows the coupling to be installed by tightening the nut without rotating the upper wellhead assembly, which is particularly useful in space-constrained or high-integrity environments.

To accommodate a range of operational needs, the coupling can be threaded on both ends to suit different tubing or spool designs and is compatible with back pressure valves—providing added safety during pressure control, intervention, or servicing. Built in accordance with API specifications and from high-strength materials, the coupling is designed to operate reliably in demanding conditions, including high-pressure wells and corrosive environments.

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Tubing Hanger Coupling – 6 7/8” to 4 1/2”

The 6 7/8” to 4 1/2” Tubing Hanger Coupling is a specialized connection used in oil and gas wellhead systems to join a large-diameter casing outlet—6 7/8 inches—with 4 1/2-inch upset production tubing. This configuration is typically applied in high-flow and high-pressure wells where maintaining structural integrity and maximizing production efficiency are critical.

The coupling serves as a transition component within a tubing hanger assembly, allowing the tubing to be securely suspended in the wellhead without the need to rotate the Christmas tree during installation. This is made possible by its union nut design, which permits tightening from the side, simplifying assembly in tight or restricted spaces.

The 4 1/2” end is designed for upset tubing, which features thickened ends to provide stronger threaded connections capable of withstanding axial loads and internal pressure. This enhances the mechanical performance of the joint, reduces the risk of fatigue failure, and helps maintain seal integrity over long service periods. The coupling is also threaded to accept a back pressure valve, an essential feature that provides well control during servicing, installation, or emergency conditions.

To meet a variety of operational needs, the top and bottom threads can be customized according to site or equipment specifications. The coupling is typically manufactured from high-strength, corrosion-resistant materials and in compliance with industry standards such as API 5CT, ensuring it performs reliably under harsh downhole conditions.

Overall, the 6 7/8 x 4 1/2” Tubing Hanger Coupling is chosen for its ability to support larger bore wellhead designs while maintaining compatibility with standard tubing strings. It offers a dependable solution in completions where mechanical strength, pressure containment, and ease of assembly are priorities.

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